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SMT加工_貼片加工的錫珠現象

1970-01-01 08:00:00 27

SMT加工在電子加工中的地位隨著電子產品小型化精密化的發展是愈發重要,貼片加工的生產過程中也有很多需要注意的地方,一不小心就會出現一些不符合期望的加工不良現象,錫珠就是其中一種。錫珠的存在對于SMT貼片加工的質量是有負面影響的,輕則影響外觀,重則導致橋接等不良。下面廣州貼片加工廠佩特精密電子給大家簡單介紹一下錫珠。

在實際的SMT加工中出現的錫珠主要是兩種,一種是作為一個獨立的球狀出現在元器件的一邊,另一種則是一些分散的小球出現在IC芯片的引腳四周。下面給大家簡單分享一些常見的錫珠產生原因。

SMT加工_貼片加工的錫珠現象

一、溫度曲線有誤

回流焊是SMT貼片加工的一般焊接工藝手段,一般可以分為預熱、保溫、回流、冷卻等4個區域,預熱和保溫的關鍵作用是使PCBA的外表溫度在60-90秒內升至150℃并做好保溫,這對后面的焊接是有關鍵作用的,可以減少PCBSMT貼片元器件遭到的熱沖擊,還能夠保證 焊錫膏的容易可以揮發一小部分,從而防止在回流焊過程中由于溶劑太多造成焊錫膏沖出焊盤從而造成錫珠現象的產生。

解決方法:

留意調整升溫速率,并做好合理的預熱。

二、焊錫膏的質量

1、焊錫膏中金屬的成分通常在(90±0.5)℅,金屬的成分過低會造成助焊劑的成分過高,從而過高的助焊劑會因為預熱階段不容易揮發而造成飛珠;

2、SMT貼片加工過程中焊錫膏中水份和氧含量增加也會造成飛珠。由于焊錫膏通常要在冷藏室儲存,當從冰箱拿出時,若沒充分回溫化凍并攪拌均勻,將造成水份加入;此外焊錫膏瓶的瓶蓋子每次使用后要蓋緊,若沒馬上蓋嚴,也會造成水份的加入;

3、擺在鋼網上印刷的焊錫膏在印刷完成后,剩余的部分應另外處置,若再放進原先瓶中,會造成瓶中焊錫膏質變,也會形成錫珠;

要求SMT加工廠采用高品質的焊錫膏,嚴格遵守焊錫膏的存放與使用要求。

三、其它原因

1、印刷太厚,元件下壓后多出錫膏溢流;

2、貼片壓力太大,下壓使錫膏坍塌到油墨上;

3、焊盤開口外形不好,未做防錫珠處置;

4、錫膏活性不好,干的太快,或有太多顆粒小的錫粉;                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               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